Neapco Holdings

Advanced Product Development Engineer

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Named as one of the fastest growing private companies in the United States by Crain’s Fast 50 and Inc. Magazine and recently awarded with the Corp! Magazine 2018 Economic Bright Spot Award in the Enterprise Business category, Neapco designs, manufactures and distributes OEM driveline products for automotive and non-automotive applications throughout the globe. To guarantee high-performance but competitively priced products, we combine low-cost sourcing of materials, innovative in-house design, efficient production and quality assurance processes with high quality people.

 

Neapco recognizes that our team members are our most valuable asset, and we are committed to providing them with a safe, drug-free workplace fostering respect and ethical treatment. Unlawful discrimination in employment decisions based on race, color, religion, ethnic/national origin, age, sex, veteran status, disability or any similar protected status is strictly prohibited. In return for their expertise and shared commitment to our goals, we offer our team members competitive salaries and a comprehensive benefits package.

www.neapco.com

 

Job Code: Advanced Product Development Engineer
Posted On: Wednesday, 8th August 2018
Shift: 1st
Location: Farmington Hills, Michigan
World Headquarters
38900 Hills Tech Drive, Farmington Hills, MI 48111
Job Type:
Salary
Education: 4 Year Degree

Job Description:

 

n Design and development of Rzeppa Joints, Cross Groove joints, Double Offset joints, Tripod joints, Interconnecting shafts, Boots, Clamps, and Grease as related to Halfshaft applications or High speed propellor shafts

n Design, size and responsibly release designs for halfshaft products under consideration of loads, package, kinematics, durability, performance, robustness, and NVH

n Perform basic design calculations for stiffness, strength & stresses as well as confirm them by proper CAE analysis

n Select materials and lubrication according to standards, test results, literature, catalogues, and supplier recommendations

n Disclose inventions for new designs and review patent applications for filing

n Use CAD software (Catia, NX) for creation of 3D models, check kinematics and tolerance stack ups

n Derive 2D drawings in CAD and create sketches in CAD and visualizations by using suitable software packages

n Achieve DV complete status as per defined DV requirements on time

n Perform simultaneous engineering with advanced manufacturing engineers and Supplier Development Engineers on new product designs to obtain manufacturing feasibility while optimizing for cost

n Develop and maintain design guides for new product families

n Identify and propose required new designs for advanced development

n Create product presentations for internal and external customers

n Lead Design Failure Mode and Effects Analysis (DFMEA) sessions, reporting the results for new product families (Generic DFMEA’s)

n Enter and maintain documents on teamdrives and similar data storage systems

n Propose product changes to the existing product families based on the advanced development design disclosures

n Request purchasing information for rough parts, prototypes and orders. Submit demands (drawing, amount, material required date) to Purchasing for quote / pricing

n Identify and define required design validation tests (DVP)

n Order prototype materials and required tests (PD-Database)

n Analyze, interpret and document the results of tests

n Report project progress to management as an overview of the design and validation status (TDR - Technical Design Review)

n Check project progress by creating and maintaining timing plans

n Create project presentations

n Release new products and new rough parts for series production

n Advise colleagues, transfer knowledge, participate in workshops, seminars, and relevant training sessions

n Implement cost saving ideas which are enabled by design modifications of rough, finished or purchased parts following the advanced development projects findings

n Enable programs to maintain their milestones / gate timing requirements

n Implement quality improvements into current designs for robustness, durability and performance

n Create design proposals which improve / optimize NVH behavior

n Benchmark competitive product assemblies and components

 

Preferred Skills:

Minimum Requirements 

  • Bachelor’s degree in Engineering (such as BSME) 
  • Demonstrated technical and professional skills in the job-related area 
  • High level of analytical ability 
  • High level of interpersonal skills to work independently & effectively with others 
  • High level of oral & written communication skills 

 

Preferred Qualifications 

  • Master’s degree in Engineering (such as MSME) 
  • Design & release experience with driveline, powertrain, or chassis systems 
  • Familiarity with CAE tools, Six Sigma quality techniques, and powertrain NVH 
  • Familiarity with TS-16949 and automotive PPAP requirements